39/42/55 Roller Shutter Slat Roll Forming Line
Roll forming machine for double skin roller shutter door with PU foam insulated
The 39/42/55 roller shutter slat roll forming line is an insulated roller shutter door production line consisting of uncoiler, roll forming machine, PU foaming machine and cutting machine. This roller shutter slat production line conducts the entire process from the raw material to the finished product ready for installation, significantly improving production efficiency while lowering labor cost.
The produced product is roller shutter slat comprising coated steel sheet (or aluminum sheet) filled with polyurethane foam insulation, it can be widely used as industrial rolling doors in a huge variety of sectors such as food, electronic, textile, printing, packaging, cold room, automotive, chemical, pharmaceutical, logistics, shopping mall, storage and warehouse.
Samples of Finished Product
- Uncoiler (2 tons)
- Roll forming machine
- Low pressure PU foaming machine (SAIP Italy or China Brand)
- Fly saw cutting system with servo motor
- Mechanical punching system
- PLC automatic control system
- Runout table
- Applicable material: aluminum sheet/steel sheet
- Coil thickness: 0.28-0.35mm
- Coil width: 166mm
- Drive: gearbox with universal joint transmission system/gear transmission system
- Forming stations: 37
- Main motor power: 11kW
- Forming speed: 20-30m/min
- Finished slat width: 39mm, 42mm, 55mm
- Note: one machine can only produce one size of slat
- Uncoiler
- Feeding guide
- Roll forming
- Preheating
- PU foam injection
- Roll forming
- Leveling
- Fly saw cutting with servo motor
- Mechanical punching
- Runout table
-
This roll forming line adopts the Italian state-of-the-art gearbox transmission system instead of using conventional gearbox drive and chain drive transmission methods. The structure of the entire line is processed using imported gantry machining center and assembled through integral welding technology, providing advantages of low noise level, strong strength, large torque, high precision, fast working speed and stable operation, as well as shortening the length of the roll forming line therefore greatly saving workspace.
-
The forming rolls are made of SKD11 steel that is subjected to processes of rough turning, heat treatment, fine grinding, fine turning and chrome plating, enabling the forming rolls are featured by high strength, good abrasion resistance and corrosion resistance. Generally, these steel forming rolls can withstand abrasion of over 15 years.
-
The adjustment of the roll former can be simply carried out by using adjustment screw, and the scale on the adjustment screw gives a clear indication, ensuring the precision and ease of operation.